Technology

How Mobile Stone Crushers Make Quarry Safety and Productivity Better?

In the last few years, technology has brought innovations across industries. Speaking about construction, leading companies have launched some great types of machinery. Among all, mobile stone crushers in India have gained massive popularity. This is one of the greatest options when it comes to transforming quarry operations. How? It enhances efficiency by offering a safer and more efficient work environment for hassle-free operations.  

In case you are wondering how it can help you achieve so, you should read this post to get an idea about the same. So, without wasting your time, let us begin.

Mobile crusher in India: How does it help?

As per the industry experts and users, this equipment improves the efficiency and productivity significantly of a quarry. This is a new-age tool that works on the project site. It is so flexible that you can use it on-site for crushing stones and rocks. As a result, you can save or reduce the time needed for transportation, loading, and unloading of materials.

Since these machines come with advanced safety features and designs, they can enhance the safety of workers during operations. In fact, several people have said that the latest mobile crushers in India are capable of bringing several economic benefits for businesses. The credit for this goes to the reduced costs of the safety and improved level of safety.

To know more about how mobile crushers have changed quarry operations, you can look at the following points:

  • Enhanced productivity

Traditional crushers are restricted to one site only due to no mobility. Hauling to different sites (majorly nearby) will inflate overall costs as the machine will need extra effort to be transported. Mobile stone crushers, on the other hand, will cut down this extra cost as you can easily relocate them to an extraction zone, reducing loading cycles.

When clear positioning is there, it can cut down the loading and unloading time up to 65%-70%. Excessive mobility also eliminates issues related to dragging a machine from one spot to another. According to some recent studies, mobile crusher units can increase deployment by up to 30%. In addition to this, it reduces the hours wasted in hauling crushers. This ‘time-saving’ quality further translates into increased annual output. It is believed that mobile crushers in India can add millions to the revenue sheet because of their portability.

  • Saves a significant cost

Even though an upfront mobile crusher can entail a better outlay than simply renting a stationary one, the lifetime expenses of this equipment are also quite low. The primary savings begin with reduced requirements associated with haulage. When transportation distances are short, it will burn less fuel. Additionally, the maintenance will also be reduced. Experts within this niche believe that up to 20% of operating and owning costs can be cut by using a mobile crusher.

Besides, the operating hours are also fewer with it. As a result, it can give prolonged life along with periodic overhauls. Furthermore, these crushers endure less tear and wear because of reduced vibrations caused by loading and unloading. Hence, the maintenance intervals will extend. And, when there are no maintenance fees, you can cut down a significant amount from the operational costs.

  • Better worker safety

You may or may not know but stationary crushers include unsafe machine or truck interactions. However, the risk factor was reduced with mobile crushers in India. While running these crushers, you will not require congested roadways. Instead, you will need feed machines for this purpose. 

Apart from this, they also reduce dust and noise pollution. These units amalgamate the functions of loaders, ancillary plants, and haul trucks into one single package. All of these make sure that the workers working around the machine are safe and not exposed to any hazards.

  • Transforming technology

The latest innovations of these machines have improved the efficiency and safety. Now, these machines come with auto-lubrication and high-tech hydraulic tracking systems to automate movements and eliminate unwanted hazards.

Apart from this, these crushers are hybrid-electric which is needed to minimize the refueling needs. Also, they have on-board tools to keep a check on the component’s condition and raise a flag as early as possible to avoid expensive repairs. Lastly, they have a remote diagnostic system to mitigate the need for on-site servicing.

The closing remarks

In today’s world, mobile crushers in India have become quite indispensable assets for the quarrying industry. They are highly useful when it comes to safety and efficiency. These machines allow the operators to process various materials on-site only. Consequently, productivity increases, and operational costs are reduced. In case you are looking for better options for mobile stone crushers, you can get in touch with Etrack Crushers. Being a trusted name in this industry, you will not only get innovative and technically advanced mobile crushers but the necessary support to ease further processes.

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